8th synthetic materials
Þ Synthetic materials are kinds
of materials obtained from the synthesis of chemicals.
Þ
The chemicals used for
synthetic materials are obtained from petroleum and natural gas(methane)
Þ
Petroleum and natural gas is
compound of hydrogen and oxygen called hydrocarbon.
Þ
Monomers are simple chemical
molecules of hydrocarbon.
Þ
When monomers join end to end
form a long chain of monomers called polymers. The process of the formation of
polymers is called polymerization.
Þ
Cellulose [beet root] is
polymers of glucose while Hemoglobin is polymers of amino acid.
Þ
Fibres are thin thread like
materials used to prepared cloths.
Þ
Fibres obtained on mixing
natural and synthetic fiber are called semi synthetic fibre. e.g. rayon
Rayon
Þ
Rayon is synthetic fibres obtained from cellulose.
Þ
Rayon are of three types: Viscose Cupreammonium
(cupro) and acetate rayons.
Viscose Rayon
Þ
In industry cellulose dissolved in mixture of
sodium hydroxide (NaOH) and CS2 (carbon disulphide) to get Viscous
liquid [semi solid] called viscose.
Þ
Viscose is forced to spinnerets [an apparatus
having small holes like shower] into an acid bath [through solution of acid
like H2SO4] . Thus filaments of rayon are obtained which
is spun into thread.
Cupro Rayon
Þ
Cupro Rayon are obtained on dissolving cellulose
into solution of CuSO4 and NH4 . The dissolve solutions
forced to spinnerets into an acid bath to get filaments of cuprammonium rayon
are obtained which is spun into thread.
Acetate Rayon
Þ
Acetate Rayon is obtained on dissolving
cellulose into solution of Acetate and H2SO4.
Rayon in our daily life
Þ
Rayon mixed with cotton or silk to make smooth
and silky cloth in textile industry.
Þ
Rayon mixed with wool to make carpet.
Þ
Rayon are also used for making reinforced tyre, bangles and surgical
dressing
Þ
The name Nylon derived from the New York [NY]
and London[LON] as Nylon was first produce in both places at same time.
NYLON
Þ
Nylon (polyamides) was first prepared in 1935
chemically.
Þ
Nylon are prepared using cyclic hydrocarbon Benzene(C6H6)
Þ
Nylon has silk like texture and high tensile
strength[Drawn into long thin straps]
Nylon in our daily life
Þ
Nylon is mainly used for making ropes, woman’s
wear, fishing net, sari socks and tie
Polyster
Þ
Polyster is obtained from polymer of ethene. It
has maximum stretchable strength.
Þ
Terylene,
Dacron are kinds of Polyster used for dress, cloth and curtain.
Þ
Terylene
mixed with cotton and wood to produce terycot and terry wool respectively.
Þ
Polysters are also used for making sail for sail
boat and conveyor belts.
Acrylics
Þ
Acrylics fibres are obtained on dissolving acetylene[C2H2]
into suitable solvent like HCN and then forced to spinneret because
acetylene decompose without melting.
Acrylics in our
daily life
Þ
They are light and soft like wool. The y are
crimpy (wavy) and straight like Polyster thus appear to be bulky and look like
wool.
Þ
They are resistant to weather as they are not
easily acted upon by moisture.
Advantages of synthetic fibres
Þ
Having long lasting luster and do not turn
yellow with age
Þ
Easy to clean and dry up quickly
Þ
Durable and do not shrink on washing
Þ
They are less expensive than cotton
Þ
They do not depend on plants or animal like
cotton
Advantages of synthetic fibres
Þ
The get electrically charged in dry weather and
cause skin irritation
Þ
The melt and form sticky beads on heating. There is always a risk of getting
burn in kitchen
Þ
They are hydrophilic as do not absorb sweat and
moisture thus uncomfortable to wear.
Þ
They are non bio degradable and cause pollution.
Þ
They are good absorber of radiant heat and not
fit in summer.
Good to more good
To make make wide spread use of synthetic material it is mixed
with natural fibre .There are called blend fibre.
PLASTIC
Þ
Plastic : Any material which can be molded into
any desirable shape on heating is called plastic
Þ
Petroleum product such that Ethane, propane,
benzene ,toluene etc are used for manufacturing plastic.
Plastic
|
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Thermoplastic
|
Thermosetting
|
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Thermosetting Plastic
Þ
Thermosetting plastics are kind of plastic which
once moulded cannot moulded again by heating.
Þ
Thermosetting plastics are kind of plastic whose
polymers form highly cross linked chain on heating.
Þ
Bakellite , melanin, Formaldehyde are some of
the examples of Thermosetting Plastic
Thermoplastic Plastic
Þ
Thermoplastic are kind of plastic which can be
moulded again and again by heating and easily reused.
Þ
PVS, Polysterine , nylon , polythine are some of
the examples of Thermoplastic
Plastic
Þ
Polymers of thermoplastic
Plastic have long chain without cross
linked to each other.
Characteristics of plastic
Þ
Plastic has much less toughness as compared to
metal
Þ
having light weight
Þ
It is not affected by acids and bases.
Þ
Plastic are non bio degradable as it is weather
resistant
Þ
Plastic are bad conductor of heat and
electricity
Þ
Plastic melts on heating
Some of the common
plastics are
a. Polythene
Þ
it is obtained from polymerization of ethene. it
is non bio degradable .
Þ
it is a kind of thermosetting plastic
Þ
it is insoluble in any solvent
Þ
it is light weight
Þ
it is anti corrosion and insulator
Þ
it is used for making bag ,adhesive tap,
electric wire cover and can
b. Polyvinyl chloride (PVC)
Þ
it is use for making sole of shoe
Þ
it is use for making covering of electric wire
Þ
it is use for making sanitary fittings
c. Polysterine
Þ
It is a polymer of polythene .
Þ
it is a kind of thermosetting plastic
Þ
it is highly transparent
Þ
it is use for making cups of hot drink , toy
etc.
Þ
it is use for safe packaging of expensive items
Þ
it is use for making Styrofoam[themocole]
Þ
it is use as insulating material in refrigerator
d. Teflon
Þ
It is prepared by using tera- fluroethene.
Þ
Heat and chemical are not effective on Teflon
Þ
it is use for making non stick cooking were
Þ
it is use for making corrosive proof coating in
industry
e. Bakelite
Þ
it is a kind of thermosetting plastic
Þ
it is use for making electrical switches and
plug
Þ
it is use for making gear wheel
Þ
it is use
for making table top
Þ
it is use for making comb, pen bodies and
photograph records
f. Melanin
Þ
It is hard and highly polished polymers used for
making unbreakable kitchen were.
Some of the common synthetic
polymers not used in textiles industry
|
||
S. No.
|
Polymers
|
Use to make
|
1.
|
Polythene
|
Packaging material, carry bag, bottle
|
2.
|
Polypropene
|
Bottles, Crates
|
3.
|
PVC
|
Pipes, Insulation
|
4.
|
Teflon
|
Non stick Kitchen were
|
5.
|
Polystyrene
|
Foam, Thermocol
|
6.
|
Bakelite
|
Electrical insulation, Button]
|
7.
|
Lexan
|
Bulletproof glass
|
8.
|
Melanin
|
Crockery
|
9.
|
Perspex
|
Window of car, train and aircraft
|
10.
|
Vinyl rubber
|
Rubber, eraser
|
11.
|
Neoprene
|
Rubber
|
12.
|
Poly[styrene –butadiene
|
Rubbers ,Bubble gums
|
Study in Depth Trend Setter
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advantages of synthetic fibres
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